Tony-
That sounds about right to me. That amp will deliver right around, or almost 150 watts per channel into the KMT6.
the gain setting does not sound unreasonable, especially if you have a head unit that is only putting out about 2 volts... Herer are a couple of things to try:
1. Remove the radio ground wire from the boat's harness. Re-ground the radio straight to the amplifier's ground lead. The brings the amp and the radio as close as possible to the same grounding potential. Additionally, there is a huge filter capacitor just inside the amp, and it will help prevent the pop from getting into the radio.
That will often take care of it.
2. If simply moving the ground does not work, you may want to move the radio's power wires to the amps as well. This is done by connecting the yellow memory power lead straight to the +12v connection on the amplifier. The red power wire for the radio is designed to be switched, typically by the ignition key or a dash/helm switch. If the red wire is connected to a dash/helm switch, just re-wire that switch so that it gets its power only from the +12v terminal of the amp. If your boat is using a keyed accessory switch, you will want to wire in a relay. The relay will be triggered by the accessory power lead, but will get its power straight from the +12v terminal of the amp.
The relay wiring can be confusing, but here is a crude schematic of the wiring for using the ignition accessory position as a trigger.
Disregard the relay on the right for this discussion; it is shown in this schematic for installations where we are using more than two amplifiers.