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Go Back   WakeWorld > >> Boats, Accessories & Tow Vehicles Archive > Archive through June 08, 2008

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Old     (wakebrdr38)      Join Date: Sep 2006       05-20-2008, 10:58 AM Reply   
i need to cut bigger speaker holes in some fiberglass on a friends crownline. i know there is a trick to doing this without messing up the glass. any advice would be much appreciated. thanks in advance!
Old     (razzman)      Join Date: Dec 2006       05-20-2008, 11:09 AM Reply   
I've used a rotozip or dremel tool with great success. I covered the entire area with masking tape and marked the template over the tape. Worked for me but maybe someone else has a better way.
Old     (timmy)      Join Date: Jul 2001       05-20-2008, 11:29 AM Reply   
if you use a rotozip/dremel make sure to accompany it with a strong vacuum, dust will go everywhere!
Old     (razzman)      Join Date: Dec 2006       05-20-2008, 11:31 AM Reply   
AMEN Tim! I had a helper with a very strong shop vac holding at the location while doing it, it cuts the dust down by 80% at least!
Old     (acurtis_ttu)      Join Date: May 2004       05-20-2008, 11:35 AM Reply   
A dremel will melt thru fiberglass/gelcoat like a hot knife thru butter with a sanding bit on it. I don't mask anything. I mark on it with pencil and start "sanding".
A shop vac is a must.

When/if drilling, drill in reverse.
Old     (yubasanger)      Join Date: Jul 2007       05-20-2008, 5:20 PM Reply   
Rotozip will burn up blades so just know that, Router with a template and carbide pattern bit works the best but makes lots of dust. Just use double sided tape to hold mdf template in place and trace with router perfect cut every time. Pneumatic body saw works well. Body saw is my weapon of choice due to less clean up. If your fiberglass if fairly thick it will eventually melt the teeth on the blade. Finally you can use a jig saw with a fine cut metal blade just a little hard to maneuver in tight spaces. Used to do installs back in the day for a living.

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