Pootie, The XS-XXX will work in either sealed or ported but is really designed and comes alive in the ported enclosure. Are you building this yourself or just getting ideas for your installer? 1 inch mdf is harder to come by. As most lowes and home depots only carry 3/4. 3/4 is fine but since we are talking about ported and marine. I recommend you fiberglas resin the box. This will also help make it more rigid with the 3/4. I don't recommend plexi in a marine application when using ported boxes. Too many insects like crickets will get into the box. To be seen through the plexi window. Also, the XXX is a spl woofer. I have a friend that had 2 in his boat with plexi panels and the XXX's cracked the plexi. He re built them with mdf. Plexi can be used but to really do it right with no fear of cracking them, you need to use thick plexi. Counter sink the holes. And be very careful when tightening the holes. I just don't feel you get much return on the amount of work that goes into a solid box with plexi if you are building this yourself. If a shop is doing it. They probably work with plexi all the time and it is no problem for them. But remember about the bugs. A ported box takes some knowledge to build. The slot loaded ported box I designed in the manual is the easiest way to get a ported box. It is a triangle port. You can e mail me direct if you have the measurements as I would need the measurements to see what would be the best. Also, another idea. My boat has a slot loaded box. Rectangle. With a trim panel. This is also easier than trying to build the box to fit the shape your area has. Build the box to spec and build the trim panel. Tim Wet Sounds
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