Michael, this is the reason most people will recommend not running your wedge more than one or two clicks up from the lowest setting. When you start fully engaging the wedge at wakeboard speeds it puts an incredible amount of stress on the actuators. Most of the time, for a large majority of riders, the wedge one or two clicks up will add the perfect lip to the wake and not over stress the components. Yes, Malibu engineers them for full deployment, but over time it takes it toll on the actuators, and burns up a lot more fuel in the process.
Not sure how you were using the wedge, but for future use you might want to try this first.
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