Yeah, I was thinking about it before when I was debating about building my own pylon. The way I see it is a person could only exert as much force as the persons hands could withstand, otherwise they'd let go right? I figure most people would be able to go beyond 500 lbs, most people probably wouldnt even approach 500 lbs. Think about how much weight an average person could pick up, probably a little more than their body weight. If you look at the other pylon designs out there you can see support lines going from the top of the pylon to places around the boat, these help to balance out the bending forces on the pylon so it is only undergoing compressive stress. Hmmm, I got a little technical there, what I'm saying is that as long as your pylon has some supports running to the back, and a cable running to the front and they are secured well, and are taught, then as long as you dont go making your pylon out on styrofoam youd be ok. Well I'd use something like a 40 weight chain link fence post. Those come in any length you want, are easy to get and are very strong. Would probably run you around 20 bucks at your local fence supply store =) Good luck=)
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