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Old     (surfdad)      Join Date: Sep 2004       10-07-2009, 9:09 PM Reply   
I have two sections of nomex honeycomb. It's a 2 pound density "paper" covered in phenolic resin. It's amazing stiff for being mostly air. :-)

I intend to bag a layer of 4 oz Zylon on the bottom and intentionally leave the resulting dimples, but I want the deck to be smooth.

The only way that I can think to do that is to prefab the first layer of deck lamination and the bag an external layer over that.

This is 6 oz FG in epoxy. Don't let anyone tell you that epoxy is super stiff :-) It's a medium soft plastic, but is stiffer and stronger than polyester.

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